Introduction
The anesthesia machine takes oxygen from a high-pressure tank, lowers its pressure, meters its flow, adds a measured amount of inhalant anesthetic and sends the mixture to the patient through a breathing system (also called a breathing circuit). AAHA describes this equipment as "life-critical": once the patient is connected, the machine and circuit become part of the patient's respiratory system and can either support or impair breathing.1
On most teams the veterinary technician sets up, checks, runs and troubleshoots this equipment. This guide follows the gas from the tank to the patient and on to the scavenger, then covers choosing a circuit, setting oxygen flow, sizing the reservoir bag, the leak test, CO2 absorbent and waste gas control.
Key facts
- A full E oxygen cylinder holds about 660 L at about 2,200 psi. Gauge reading (psi) times 0.3 estimates the liters left.3 AAHA: start only if the tank reads above 200 psi.1
- Non-rebreathing circuits (NRCs) are commonly used below about 3 to 5 kg; rebreathing (circle) circuits above that weight.1
- NRC oxygen flow: about 200 to 400 mL/kg/min. Circle maintenance flow: about 20 to 40 mL/kg/min, with a minimum of 500 mL/min.1
- Leak test before every patient: close the pop-off, occlude the patient end, fill to 20 to 30 cm H2O, turn the oxygen off and watch that the pressure holds.1
- Change the CO2 absorbent after 8 hours of use. A rise in inspired CO2 on the capnograph is a sign of exhausted absorbent.12
- The oxygen flush valve delivers about 35 to 75 L/min and bypasses the vaporizer. Never use it while a patient is on an NRC.31
- Every machine should have an in-circuit manometer and a safety pop-off valve.1
- Active scavenging systems are far more effective than passive ones, such as activated charcoal canisters.1
How the VTNE tests this
- Identify a component and its job: flowmeter, vaporizer, unidirectional valves, pop-off valve, reservoir bag, absorbent. Domain 7 Task C, "Prepare anesthetic equipment and related supplies to ensure operator and patient safety".6
- Choose the circuit, flow rate or bag size for a patient of a given weight.
- Run the machine check: the order of the leak test steps and what a falling pressure means. Domain 7 Task D, "Maintain anesthetic equipment and related materials to ensure reliable operation"; K45 covers care, maintenance and use of anesthetic equipment.6
- Troubleshoot: a bag that is overfilling, a manometer that keeps rising, or a capnograph that shows inspired CO2.
- Calculate: minutes of oxygen left in a tank, or the NRC flow for a small patient.
Core concepts
The four parts of the system
Lee divides an anesthesia machine into four parts: a high-pressure system where the cylinders or pipeline attach; a low-pressure system where oxygen and inhalant are mixed; the breathing system that carries the mixture to the patient; and the scavenging system that collects excess gas and sends it to waste.3 AAHA suggests learning the parts by following the oxygen from its source, through the machine and circuit to the patient, then from the patient to the bag and finally to the scavenger.1 Figure 1 does exactly that.
High-pressure side: oxygen supply and gauges
In the US, oxygen cylinders are green. Size E is the cylinder most often hung on the machine. A full E tank holds about 660 L of oxygen at about 2,200 psi (pounds per square inch); a full H tank holds about 6,600 L.3 Because oxygen is stored as a gas, the gauge falls in step with the amount used, so the gauge can be used to estimate what is left. Cylinders attach to a hanger yoke using a pin-indexed safety system, which stops the wrong gas from being connected. A small washer (Bodok seal) is needed at the yoke inlet for a tight fit.3 A dropped cylinder can explode because of its high pressure.3
The pressure regulator (pressure-reducing valve) lowers cylinder pressure to a working pressure of about 45 psi and keeps the flow steady as the tank empties. Pipeline gas arrives at about 50 psi, so the machine uses the pipeline first when both are attached.3
Low-pressure side: flowmeter, vaporizer and common gas outlet
The flowmeter controls how much gas reaches the patient. Most are tubes with a ball or bobbin float that rises with the flow; read the flow at the widest part of the float.3 Each flowmeter is calibrated for one gas.
The precision vaporizer turns liquid inhalant into vapor and adds it to the fresh gas at the percentage set on the dial. Part of the gas passes through the vaporizing chamber and part bypasses it; the two streams rejoin at the outlet. Precision vaporizers are agent specific, temperature compensated and sit out of the circuit, on the machine.3 Their output becomes unreliable at very low flow, which is why AAHA sets a minimum total flow of 500 mL/min with a circle.1 AAFP recommends a full service, including recalibration, every 3 years.2
The common gas outlet is where the oxygen and inhalant mixture leaves the machine. It is a frequent source of leaks.3
The oxygen flush valve sends pure oxygen straight to the common gas outlet at about 35 to 75 L/min, bypassing the vaporizer. It dilutes the inhalant in the circuit and can over-pressurize small lungs.3
The circle (rebreathing) system
In a rebreathing circuit, the patient breathes the same gases again after CO2 is removed by the absorbent. A circle has a CO2 absorbent canister, a Y-piece, inspiratory and expiratory breathing tubes, inspiratory and expiratory one-way (unidirectional) valves, a fresh gas inlet, a pressure manometer, a pop-off valve and a reservoir bag.4 The one-way valves keep gas moving in one direction so exhaled gas passes through the absorbent before it is breathed again. A sticking valve lets CO2 build up in the circuit.4 Fresh gas enters on the inspiratory side.4
The pop-off valve, also called the adjustable pressure-limiting (APL) valve, lets excess gas leave the circuit to the scavenger. It stays open during spontaneous breathing. If it is left closed, pressure builds up in the patient's lungs.4 A safety pop-off valve or a high-pressure alarm guards against this.1
The reservoir (rebreathing) bag holds gas for the next breath, shows the breathing pattern and lets the anesthetist give breaths by hand. A bag that is too small cannot supply a large breath; one that is too large is hard to read as a breathing monitor. Lee gives 0.5 L for cats and small dogs and 2 L for a 20 kg dog.4
Circle systems save oxygen and inhalant, cause less pollution and keep gases warm and moist. The trade-offs are more resistance to breathing from the absorbent and valves, and a slower change in depth after the vaporizer is changed.24
Non-rebreathing systems: Bain and Jackson-Rees
In a non-rebreathing circuit there is no absorbent. A high fresh gas flow washes exhaled CO2 away from the patient.2 NRCs have less resistance and less equipment dead space, which matters in small patients.1 Because fresh gas enters next to the endotracheal tube (ETT), a vaporizer change reaches the patient quickly. The cost is more oxygen and inhalant use, more pollution and cold, dry gas that can add to hypothermia.4
The Mapleson system groups these circuits by layout. The Bain is a Mapleson D circuit, the Ayre's T-piece is Mapleson E and the Jackson-Rees is Mapleson F.4
Dead space
Equipment dead space is the part of the circuit where inspired and expired gases mix, mostly at the patient end. Too much dead space makes the patient rebreathe CO2. AAHA advises keeping it at or below 2 to 3 mL/kg, about 20% of the tidal volume, and using pediatric circuits for small patients.1
Absorbent exhaustion
Soda lime is mostly calcium hydroxide with smaller amounts of sodium hydroxide. It absorbs CO2 in a reaction that gives off heat. As it is used up, the soft, crushable granules turn hard.4 A dye changes color as the absorbent is used, but Lee warns not to trust it alone: most dyes change a little late, and the color can revert after the absorbent rests.4 The most useful sign is inspired CO2 above zero on the capnograph.24 AAFP notes that how fast absorbent is used depends on canister size, flow rate and humidity, so log hours and change single canisters after 8 hours of use.2
Waste anesthetic gas and scavenging
Waste anesthetic gases (WAGs) leak from machines, vaporizers, circuits, uncuffed ETTs and faulty scavengers, and are breathed out by recovering patients. Short-term exposure can cause fatigue, headache, dizziness and irritability.5 NIOSH recommends exposure limits of 2 ppm for halogenated anesthetics used alone and 25 ppm for nitrous oxide.5
- Active scavenging uses a vacuum or fan to pull gas away from the pop-off valve. It is the more effective method and adds little resistance to breathing, but it needs an interface that draws in room air so suction does not empty the circuit.14
- Passive scavenging sends gas from the pop-off valve through a hose to the outside or into an activated charcoal canister. Charcoal canisters have high resistance, must be weighed and changed when full, and do not absorb nitrous oxide.4
| Component | Function | Common fault the technician finds |
|---|---|---|
| Oxygen cylinder and gauge | Stores oxygen; gauge shows pressure | Tank below 200 psi at setup1 |
| Pressure regulator | Lowers tank pressure to about 45 psi | Missing yoke washer gives a poor seal at the yoke3 |
| Flowmeter | Sets fresh gas flow | Read at the top of the float instead of its widest part3 |
| Precision vaporizer | Adds a set percentage of one inhalant | Empty or overdue for service; flow below 500 mL/min12 |
| Common gas outlet | Fresh gas leaves the machine | Loose connection leaks3 |
| Oxygen flush valve | Rapid pure oxygen, no inhalant | Used with an NRC, causing barotrauma1 |
| Unidirectional valves | Keep gas moving one way round the circle | Sticking valve lets CO2 build up4 |
| CO2 absorbent | Removes exhaled CO2 | Exhausted granules; inspired CO2 rises24 |
| Pop-off (APL) valve | Releases excess gas to the scavenger | Left closed; airway pressure climbs4 |
| Reservoir bag | Holds gas; shows breathing; manual breaths | Wrong size for the patient4 |
| Manometer | Shows circuit pressure in cm H2O | Ignored while pressure rises1 |
| Scavenger | Removes waste gas from the room | Disconnected, kinked or turned off5 |
Source: AAHA 2020 anesthesia guidelines; AAFP 2018 feline anesthesia guidelines; Lee, Anesthetic Machines and Anesthetic Equipments; Merck Veterinary Manual.
Procedure or technique
Pre-use machine check
- Supply. Confirm the oxygen tank reads above 200 psi or the oxygen generator works. Fill the vaporizer with liquid inhalant.1 Merck advises filling vaporizers in a well-ventilated area to cut staff exposure.5
- Absorbent. For a circle, check the canister's logged hours and change the absorbent after 8 hours of use. AAFP recommends a tag on the canister that records hours and dates.12
- Circuit and bag. Connect the right circuit for the patient's weight and choose a bag of suitable size.12
- Leak test (Figure 2). Close the pop-off. Occlude the patient end. Raise circuit pressure to 20 to 30 cm H2O with the oxygen flowmeter, then turn the oxygen off. The manometer should stay steady. If it does, open the pop-off, then release the occlusion. If it falls, take the machine out of use and troubleshoot.1 Lee advises filling the circuit with the flowmeter rather than the flush valve.3
- Valves. For a circle, breathe through the circuit and watch the correct valve move on inspiration and on expiration.1
- Scavenging. Connect the scavenger to the pop-off outlet and turn on the active system.1
- Repeat the leak test after changing any circuit part.1
During anesthesia
- Keep the pop-off open during spontaneous breathing. To give a manual breath, close it or press the safety pop-off button, squeeze the bag while watching the manometer, then reopen it.1
- Watch the manometer. Lee notes that pressure above 20 cm H2O in small animals or 30 cm H2O in large animals is unsafe.4
- Use the capnograph to check the flow. On an NRC, adjust the flow to keep inspired CO2 below 5 mm Hg.1
- Merck advises turning on the vaporizer only after the circuit is connected to the patient.5
Choosing the circuit, oxygen flow and bag
| Item | Non-rebreathing (Bain, Jackson-Rees) | Rebreathing (circle) |
|---|---|---|
| Typical patient | Below about 3 to 5 kg; AAFP: NRC for cats under 3 kg12 | Above about 3 to 5 kg1 |
| How CO2 is removed | High fresh gas flow2 | Absorbent plus one-way valves2 |
| Oxygen flow | 200 to 400 mL/kg/min1 | 20 to 40 mL/kg/min in maintenance, at least 500 mL/min1 |
| Resistance to breathing | Minimal2 | From absorbent and valves2 |
| Heat loss | Greater, from high flows2 | Less; rebreathing conserves heat2 |
| Speed of depth change | Short2 | Longer2 |
| Flush valve | Never while connected1 | Use with care; dilutes inhalant3 |
Source: AAHA 2020 anesthesia guidelines, Step 2b; AAFP 2018 feline anesthesia guidelines, Table 3.
Older teaching gives a cutoff of 6 kg for moving a patient to a circle.4 Current AAHA guidance uses about 3 to 5 kg, and pediatric circles can be used below that if an NRC is not available.1 For cats on a circle, AAFP lists 2 to 3 L/min for the first 15 minutes to change the inhalant concentration faster, then a maintenance minimum of 0.5 L/min, with a 1 L bag from 3 to 10 kg.2
Flowchart: pressure rising in the circuit
A climbing manometer or a bag that keeps swelling is an emergency. AAHA warns that a blocked expiratory limb on an NRC, with its high flow, pressurizes the whole system and can cause airway damage or circulatory collapse within minutes.1 AAFP adds that in cats this damage can happen in less than 30 seconds.2 Relieve the pressure first, then find the cause.
Species differences
- Cats. An average cat has about 400 mL of lung capacity, so high NRC flows and the flush valve put cats at real risk of barotrauma (lung injury from pressure).1 AAFP recommends an NRC for cats under 3 kg; above 3 kg either type can be used. A modern circle with lightweight valves and low dead space can be used safely in cats over 3 kg.2
- Small dogs. Under about 3 to 5 kg, use an NRC, or a pediatric circle if no NRC is available.1
- Medium and large dogs. Use a circle. Lee lists bags of 0.5, 1, 2, 3 and 5 L for small animals, with a 2 L bag typical for a 20 kg dog.4
- Horses and large animals. Large-animal circles use bags of 15, 20 or 30 L.4 Their larger airways tolerate somewhat higher pressures: Lee puts the unsafe level at about 30 cm H2O, against 20 cm H2O for small animals.4
Calculation
Worked example 1: how long will this E tank last?
The E-tank gauge reads 1,000 psi and the flowmeter is set at 3 L/min. Lee's factor for an E tank is 0.3 L per psi.3
Oxygen left = 1,000 psi x 0.3 L/psi = 300 L
Time left = 300 L / 3 L/min = 100 min
Plan to change tanks well before this, because the estimate is approximate and the patient should never run short.
Worked example 2: NRC flow for a 4 kg cat
Low end: 4 kg x 200 mL/kg/min = 800 mL/min (0.8 L/min)
High end: 4 kg x 400 mL/kg/min = 1,600 mL/min (1.6 L/min)
AAFP's table lists 0.8 L/min as the minimum for a 4 kg cat on an NRC, which matches the low end.12
Worked example 3: circle flow for a 10 kg dog
10 kg x 30 mL/kg/min = 300 mL/min. This is below the 500 mL/min minimum, so set the flowmeter to 500 mL/min.1
Safety, legal and client education
- Staff safety. A sealed (leak-free) machine and a working scavenger limit staff exposure to anesthetic gases.1 Merck lists leak tests, routine vaporizer servicing, good room ventilation and careful vaporizer filling as the core controls.5
- Regulation. OSHA provides advisory guidelines on waste anesthetic gases, and some states have their own rules.1
- Pregnancy. Merck reports that with proper scavenging and ventilation, current evidence does not show a higher risk of reproductive problems in exposed female veterinarians.5 Staff who are pregnant should still follow the practice's own safety policy.
- Cylinders. Secure cylinders so they cannot fall.3
- Checklists and maintenance logs. AAHA recommends equipment checklists, and AAFP recommends yearly replacement of O-rings and tubing and a vaporizer service every 3 years.12
- Client education. Owners can be told that the machine is checked before every patient and that the team uses circuits sized to their pet.
Common mistakes and exam traps
- Leaving the pop-off closed after a leak test or a manual breath. This is the classic cause of a swelling bag and rising pressure.4
- Releasing the occlusion before opening the pop-off at the end of a leak test. AAHA's order is pop-off open first, then release.1
- Using the flush valve on an NRC. It sends high-pressure flow straight into the airway.1
- Trusting the absorbent color. Granules can look fresh after resting. Use hours of use and inspired CO2 on the capnograph.24
- Running a circle below 500 mL/min for a small dog. The vaporizer output may be inaccurate.1
- Confusing the two flow rules. 200 to 400 mL/kg/min is for an NRC; 20 to 40 mL/kg/min is for a circle in maintenance.1
Quick review
- Gas path: tank, regulator, flowmeter, vaporizer, common gas outlet, circuit, patient, pop-off, scavenger.
- Full E oxygen tank: about 660 L at about 2,200 psi; psi x 0.3 = liters left.
- Start only with more than 200 psi in the tank.
- Read the flowmeter at the widest part of the float.
- NRC below about 3 to 5 kg; circle above.
- NRC flow 200 to 400 mL/kg/min; circle maintenance 20 to 40 mL/kg/min, minimum 500 mL/min.
- Bain is Mapleson D; Jackson-Rees is Mapleson F.
- Leak test: pop-off closed, patient end occluded, 20 to 30 cm H2O, oxygen off, pressure holds.
- Pop-off open during spontaneous breathing.
- Change absorbent after 8 hours of use; rising inspired CO2 means exhaustion.
- Never use the flush valve on a patient connected to an NRC.
- Active scavenging is far more effective than passive; charcoal does not absorb nitrous oxide.